From Concept to Market Hit: How We Created a Product with 200% Exceeding Sales Expectations in 6 Months

Several years ago, a leading hookah brand approached us with an ambitious challenge: to create plastic components with a premium soft-touch finish using a specialized silicone oil spray coating. What unfolded was a story of innovation, close collaboration, and manufacturing excellence.

From Vision to Viable Design

The initial designs featured thick walls and heavy metal inserts — not optimized for injection molding.
Through over 12 key Design for Manufacturing (DFM) improvements, we reduced the part weight by 35% while maintaining structural integrity.
In just three weeks, we delivered five CNC prototype iterations to quickly validate design refinements.

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Specialized Processes Implemented

  • ✔ Metal insert overmolding
  • ✔ Soft-over-hard two-shot molding
  • ✔ Integrated screw and snap-fit assembly
  • ✔ Primer + silicone oil spray coating
  • ✔ Silk-screen logo printing

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From Prototype to Market Triumph

The project moved from concept to mass production in just six months.
The product outperformed the client’s sales forecasts by 200% in its first quarter.
Our successful collaboration expanded into an end-to-end partnership covering tooling, assembly, and packaging.

This case demonstrates how engineering expertise combined with creative vision can bring exceptional products to life. We excel in delivering:

  • High-performance plastic components
  • Premium surface finishing solutions
  • Turnkey product development for consumer goods

We are particularly drawn to projects like yours that require balancing multiple technical and aesthetic factors. With three decades of customization experience, we have manufactured a diverse range of products and excel at material selection and practical assembly solutions.

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Need High Quality Injection Molded Parts?

If you have a great idea, we can help bring it to life. We’ve done this before and enjoy becoming partners throughout product creation. From advising you through the mold sourcing process to delivering your new product to customers, we want to work with you every step of the way.

A Never-Ending Pursuit to Get Better

Our strength is our flexibility and adaptability. We combine our experience with your ideas to bring out products that are one step into the future.

Quality Defect-Free Production

Our vision is to not only deliver products that exceed customer expectations but also to help them reduce costs by working with them in the mold design fields. 

On-Time Order Delivery 

We desire to ensure that customers receive the goods accurately and complete delivery in the shortest possible time.