Success Story | From Design Challenge to Market Success: How We Helped a Client Launch a Premium Hookah Product

Several years ago, a hookah brand approached us with an ambitious request: to develop plastic components with a premium soft-touch finish (silicone oil spray coating). What followed was a journey of innovation, collaboration, and manufacturing excellence.

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Original Prototype

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▎ Overcoming Challenges
• Initial designs had thick walls and heavy metal inserts—unsuitable for injection molding
• Proposed 12+ DFM (Design for Manufacturing) improvements, reducing weight by 35% without compromising durability
• Delivered 5 CNC prototype iterations in 3 weeks to validate design changes

▎ Key Processes & Expertise
✔ Metal insert overmolding
✔ Soft-over-hard two-shot molding
✔ Integrated screw & snap-fit assembly
✔ Primer + silicone oil spray coating
✔ Silk-screen logo printing

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Oil spraying

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▎ Results & Impact
▶ Full-cycle development in just 6 months (design → mass production)
▶ Exceeded client’s sales expectations by 200% in Q1
▶ Expanded partnership to include end-to-end production (tooling → assembly → packaging)

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Assembly Line

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This project proves that great products are born when engineering expertise meets creative vision. We specialize in:
• High-performance plastic components
• Premium surface finishing solutions
• Turnkey product development for consumer goods

Interested in transforming your product idea into reality? Let’s connect! #ProductDesign #InjectionMolding #SupplyChain

Need High Quality Injection Molded Parts?

If you have a great idea, we can help bring it to life. We’ve done this before and enjoy becoming partners throughout product creation. From advising you through the mold sourcing process to delivering your new product to customers, we want to work with you every step of the way.

A Never-Ending Pursuit to Get Better

Our strength is our flexibility and adaptability. We combine our experience with your ideas to bring out products that are one step into the future.

Quality Defect-Free Production

Our vision is to not only deliver products that exceed customer expectations but also to help them reduce costs by working with them in the mold design fields. 

On-Time Order Delivery 

We desire to ensure that customers receive the goods accurately and complete delivery in the shortest possible time.