Several years ago, a leading hookah brand approached us with an ambitious challenge: to create plastic components with a premium soft-touch finish using a specialized silicone oil spray coating. What unfolded was a story of innovation, close collaboration, and manufacturing excellence.
From Vision to Viable Design
The initial designs featured thick walls and heavy metal inserts — not optimized for injection molding.
Through over 12 key Design for Manufacturing (DFM) improvements, we reduced the part weight by 35% while maintaining structural integrity.
In just three weeks, we delivered five CNC prototype iterations to quickly validate design refinements.
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Specialized Processes Implemented
- ✔ Metal insert overmolding
- ✔ Soft-over-hard two-shot molding
- ✔ Integrated screw and snap-fit assembly
- ✔ Primer + silicone oil spray coating
- ✔ Silk-screen logo printing
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From Prototype to Market Triumph
The project moved from concept to mass production in just six months.
The product outperformed the client’s sales forecasts by 200% in its first quarter.
Our successful collaboration expanded into an end-to-end partnership covering tooling, assembly, and packaging.
This case demonstrates how engineering expertise combined with creative vision can bring exceptional products to life. We excel in delivering:
- High-performance plastic components
- Premium surface finishing solutions
- Turnkey product development for consumer goods
We are particularly drawn to projects like yours that require balancing multiple technical and aesthetic factors. With three decades of customization experience, we have manufactured a diverse range of products and excel at material selection and practical assembly solutions.
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