From Concept to Market Hit: How We Created a Product with 200% Exceeding Sales Expectations in 6 Months

Several years ago, a leading hookah brand approached us with an ambitious challenge: to create plastic components with a premium soft-touch finish using a specialized silicone oil spray coating. What unfolded was a story of innovation, close collaboration, and manufacturing excellence.

From Vision to Viable Design

The initial designs featured thick walls and heavy metal inserts — not optimized for injection molding.
Through over 12 key Design for Manufacturing (DFM) improvements, we reduced the part weight by 35% while maintaining structural integrity.
In just three weeks, we delivered five CNC prototype iterations to quickly validate design refinements.

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Specialized Processes Implemented

  • ✔ Metal insert overmolding
  • ✔ Soft-over-hard two-shot molding
  • ✔ Integrated screw and snap-fit assembly
  • ✔ Primer + silicone oil spray coating
  • ✔ Silk-screen logo printing

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From Prototype to Market Triumph

The project moved from concept to mass production in just six months.
The product outperformed the client’s sales forecasts by 200% in its first quarter.
Our successful collaboration expanded into an end-to-end partnership covering tooling, assembly, and packaging.

This case demonstrates how engineering expertise combined with creative vision can bring exceptional products to life. We excel in delivering:

  • High-performance plastic components
  • Premium surface finishing solutions
  • Turnkey product development for consumer goods

We are particularly drawn to projects like yours that require balancing multiple technical and aesthetic factors. With three decades of customization experience, we have manufactured a diverse range of products and excel at material selection and practical assembly solutions.

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هل تحتاج إلى أجزاء مصبوبة بالحقن عالية الجودة؟

إذا كان لديك فكرة رائعة، يمكننا مساعدتك على تحقيقها. لقد قمنا بذلك من قبل ونستمتع بأن نصبح شركاء طوال عملية إنشاء المنتج. من تقديم النصيحة لك خلال عملية الحصول على القالب إلى تسليم منتجك الجديد للعملاء، نريد العمل معك في كل خطوة على الطريق.

السعي الدائم للتحسين

قوتنا هي مرونتنا وقدرتنا على التكيف. نحن نجمع بين تجربتنا وأفكارك لطرح منتجات تتقدم خطوة نحو المستقبل.

جودة الإنتاج الخالية من العيوب

رؤيتنا ليست فقط تقديم منتجات تفوق توقعات العملاء ولكن أيضًا مساعدتهم على خفض التكاليف من خلال العمل معهم في مجال تصميم القوالب. 

تسليم الطلبات في الوقت المحدد 

نرغب في ضمان استلام العملاء للبضائع بدقة وإكمال التسليم في أقصر وقت ممكن.